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How to Make a Clasp with Wire and Pliers
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It's really easy to make your own clasps using nothing more complicated than wire, cutters, and a pair of pliers!
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Skill Level
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Easy. As with other techniques, you'll get better with practice and experience.
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Time Required
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A few minutes.
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| Materials | Comments |
| Wire | Dead soft (my preference) or half hard. Do not attempt to make clasps using full hard wire, as they will be very brittle and susceptible to breaking. If desired, you can anneal wire to regain its malleability. Gauges 18, 16, and 14 are most commonly used for clasps. I used 18 gauge wire for this project, which required a small clasp. See this table if you need millimeter equivalents. |
| Wire Cutters | I used my trusty flush cutters. |
| Pliers | No teeth! I used a pair of roundnose pliers and a pair of chainnose pliers. You want smooth jaws or else you risk marking the wire. |
| Clasp | I made my own using 18 gauge wire. It's best to use a large diameter wire for a clasp, such as 16 or and durable. |
If you want absolutely reproducible handcrafted clasps, I recommend using a jig to make your components. However, it's often nice to have handmade components that look the part and are unique to the piece for which they are designed.
 Here are the materials I used to make my clasp. Actually, I hammered the clasp pictured above (which is small... maybe an inch long) after I photographed it, so the finished piece looks a bit different from the photo and used additional materials. Be creative when making your clasp! You can string large-hole beads onto your wire before bending into its form. You can wrap a clasp with fine gauge wire. You can make elaborate loops and swirls and lots of different shapes.
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 Use a piece of wire that is a bit longer than you think you will need. My wire was around 3 inches in length. The first thing I did was to use the tip of my roundnose pliers to form a small loop at one end of my wire. You can use loops (larger than mine) as points of connection for jump rings or chains. My loop is small, since its purpose is simply to prevent my chain from slipping off.
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 Next, use your fingers to bend the half of the clasp near your loop into a pleasing shape, such as the lower curve of an 'S'. The curve in my clasp is where I attached my chain. You can use pliers to form the curve if you prefer. I like to use my fingers to help prevent weird bends in the wire.
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Now, work the other side of the wire. Make another loop using your roundnose pliers or bend the tip of the wire back upon itself using flatnose pliers (which is what I did). Again, use your fingers to bend the wire into a pleasing shape. I went for a rough 'S' shape. It's up to you whether the loops or bends at the ends of the 'S' are facing the inside or the outside of the curves. You can use a file to smooth rough edges, should you have any. One caution: make sure your loops/bends are small enough so that the clasp will fit in the connecting end of your jewelry!
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You can hammer your clasp or press it firmly using your flatnose pliers to harden and flatten it. If you are using a coated or plated wire, such as goldfilled wire or a colored copper, be careful not to damage the coating. Goldfilled wire hammers well, but some plastic- and glass-coated copper wires are not meant to be worked in this manner. You can use jump rings to connect your new clasp to your jewelry.
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